Projects

For over 40 years, Hi-Cut 85' ltd. has manufactured precise, complex and unique parts for the aerospace, defense, space, and medical industries. The projects below showcase that range - from artificial micro-cracks measured in microns and paper-thin heat-exchanger fins, to titanium structural mounts, space-grade Invar spacers, and flight-certified optical housings for clients like Elbit Systems, Israel Aerospace Industries, and Dassault Aviation. Each one reflects a single standard: uncompromising precision, whatever the material or tolerance demands.

High-Precision Micro-Bore Segments

Micro-hole drilling and ultra-precise cylindrical erosion of alignment bushings for high-accuracy instrumentation.

Electro-Optics Enclosure Assemblies

High-volume serial production of critical optical structural housings with tightly toleranced mating surfaces.

Turnkey Advanced Laser Subassemblies

Full-scope turnkey manufacturing, hardware insertion, and surface treatment of multi-axis laser chassis blocks.

Aerospace Titanium Structural Mounts

High-rigidity CNC milling and chemical coating of heavy-duty titanium structural elements for aerospace enclosures.

Critical Multi-Axis Flexure Assemblies

Multi-directional wire EDM slicing and thermal processing of intricate spring mechanisms for optical stabilization.

Micro-Medical Components & Stents

Precision micro-wire erosion and CMM inspection of delicate endovascular stent structures for the healthcare industry.

International Aerospace Optics Enclosures

Multi-axis machining and mechanical subassembly of flight-certified lens housings for European defense aviation platforms.

Invar Space-Grade Structural Spacers

Precision 5-axis machining and multi-stage thermal stabilizing of Invar 36 structural components for satellite applications.

Precision Aluminum Radiators & Heat Exchangers

High-density thin-fin milling of aluminum heat exchangers for defense-grade electronic cooling systems.

High-Precision Artificial Micro-Crack Manufacturing

Development of specialized EDM methodologies to manufacture sub-millimeter artificial defects for non-destructive testing validation.